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                      CarpetCabler

                      Direct-Cabling machine

                      E3
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                      Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                      They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                      CarpetCabler L?ngstansicht

                      Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                      They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                      Low energy consumption
                      Energy
                      Low energy consumption

                      Optimized spindle family enables energy savings


                      The spindle family covers following types:

                      Dimensions [mm]

                      Universal 285

                      Spindle 285

                      Spindle 260

                      Spindle 220

                      Feed pot package

                      285

                      285

                      260

                      220

                      Spindle gauge

                      495

                      495

                      445

                      445

                       

                       

                      Energy savings due to energy optimized machine components

                      • High class efficiency main drive motors

                      • Optimized bearings in the entire spindle area

                      Higher productivity and package density
                      Economics
                      Higher productivity and package density
                      • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
                      • Less space needed due to closer spindle spacing
                      • Higher production speeds due to low yarn balloon tension
                      Easy handling and cleaning
                      Ergonomics
                      Easy handling and cleaning

                      Reduced machine operating time due to central adjustments

                      Fast, simple and precise motor-driven drive for an optimum height position.
                      An optimum, uniform height position on all yarn balloon guides.

                       

                      Package conveyor belt to rapidly clear away the finished packages

                      Easy and quick yarn threading due to Volco-/Creeljet-Systems

                      Computer-controlled electro-mechanical gearbox

                       

                       

                      Teppich

                      Why are carpet yarns directly cabled on Volkmann cabling machines?

                      • Cabling is a mechanical yarn upgrading process which precedes carpet production.
                      • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
                      • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
                      Brake Hood

                      Conversion of direct-cabling machine to two-for-one twisting machine

                      The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

                      Electronical Drive

                      and more...

                      Electro-mechanical gearbox
                      This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

                      Kugelfadenbremse Topf

                      Ball yarn brake in spindle pot
                      The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

                      Compensation Tensioner
                      Different Creel Tensioners:
                       
                      Capsule Tensioner
                      The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
                       
                      Compensation Tensioner
                      The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
                       
                      Creel ball yarn tensioner
                      Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
                       
                      Roller yarn tensioner
                      The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

                      Experience Saurer live

                      At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

                      Exhibition date
                      Logo_Shanghaitex Hall/booth: E1/D40
                      ShanghaiTex

                      25.11.2019 - 28.11.2019
                      Shanghai, China

                      Visit website

                      Downloads

                      Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

                      Sun – Service Unlimited

                      Strong and reliable life-cycle partnership.
                      Unique smart solutions to increase the benefit to the customer.
                      Notable performance and sustainability throughout the machine lifetime.

                      We keep you competitive.

                      Consulting
                      Installation
                      Academy
                      Original Parts
                      Maintenance
                      Updates and Upgrades
                      Secos
                      Sun Consulting
                      Consulting
                      From the end product through the fibre to the raw material
                      Benefit from trends with fabric-to-fibre engineering
                      Experience Consulting
                      Sun Installation
                      Installation

                      From standalone machines to turnkey plants
                      Knowing what to do - and doing it

                      Experience Installation
                      Sun Academy
                      Academy

                      Become an expert
                      Turn your employees into experts

                      Experience the Saurer Academy
                      Sun Original Parts
                      Original Parts

                      Original is better
                      Ensure your machine remains an original

                      Experience Original Parts
                      Sun Maintenance
                      Maintenance

                      On-site, at your side
                      Whatever you need, we are there for you

                      Experience Maintenance
                      Sun Updates and Upgrades
                      Updates and Upgrades

                      Always state-of-the-art
                      Stay up to date

                      Experience Updates and Upgrades
                      Secos grey Background
                      Secos – Saurer Customer Portal
                      E-shop, info tool and more
                      Experience Secos
                      Senses

                      Mill management system Senses

                      With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

                      Experience Senses

                      Contact us

                      Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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